S840智能插件机

S840智能插件机
S840智能插件机

产品介绍

S840智能插件机,重新定义高效精密生产。它集插件、贴片、组装、贴标等多功能于一身,凭借0.1μs极速指令周期与±35μm超高精度,确保生产速度与良率双双跃升。设备搭载独立台车模组,实现分钟级机种切换,让柔性生产不再是难题;更配备前后双多光谱相机,精准识别从电容到内存条的各类元件,从根本上杜绝误插漏插。无论是复杂元器件还是混线生产,S840都能助您轻松应对,是提升产能与竞争力的理想解决方案。

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The S840 intelligent insert machine redefines efficient and precise production.It integrates insertion, surface mounting, assembly, labeling and other functions , with 0.1μs speed command cycle and ±35μm ultra-high precision to ensures a significant increase in both production speed and yield.The equipment is equipped with an independent trolley set, enabling minut-level model switching, making flexible production no longer a problem. It is also equipped with dual multispectral cameras at the front and back,accurately identifying various components from capacitors to memory sticks, fundamentally eliminating the possibility of incorrect or missed insertions.Whether it's complex components or mixed-line production,the S840 can help you handle them with ease and is an ideal solution for enhancing production capacity and competitiveness.

S840 产品规格 Specification

机器尺寸
Size(LxWxH)

1500×2400×2100mm

机器重量
Weight

2600 kg

操作系统
Operation System

Windows

开门数量
No. Of Door

双边 Double size

门板安全光栅
Safety Grating (Door)

标配 
Standard Configuration

气源*1 
Air Supply

0.5-0.65 MPa (ANR)

设计的最大功率
Max Power

5.5 KW

正常运行功率*2 
Run Power

4KW

贴插轴数量
No. of Insertion Heads

8

贴插最大元件尺寸
Max Component Size

φ548 (40×40)mm

贴插元件高度
Component Height

≤40mm

元件取料方式
Component Feeding Type

吸嘴/ 夹爪
Nozzle / Clamp

最快贴插速度*3  / 每颗零件
Speed / Component

0.6 S

贴插装精度(3ó) 
Placement Accuracy CPK≥1.0

± 0.06mm

插入力量
Insert Power

≤29.4N

贴插方向
Insertion Direction 

0-360°

贴插元件对象
Insert Component Object

各种连接器、开关按钮、变压器、端口插座、电容、电阻、集成芯片等元器件
Connector,Switch,Socket Transformer Coils,Ports,Capacitors,Resistors,IC,Etc

基板尺寸
PCB Size (LxW)

70×70 ~ 410×550 mm

治具尺寸
Carrier Size (LxW)

Max 410×500mm

基板厚度
PCB thickness

0.6-2.0 mm

基板通过高度 ( 上/下) 
Conveyor Space (Upper/Lower)

40 mm / 20 mm

基板最大重量
Max. PCB Weight

5 Kg

基板夹边宽度
PCB included side width

≥5mm

基板固定方式
PCB Fixed Type

伺服顶板/气缸夹紧

Sero / Cylinder clamping

轨道*4
Conveyor Type

链条
Chain

迸板方向
PCB Direction


左→右 / R to L / L to R

轨道分段
Conveyor Section


3

轨道调宽
Conveyor Adjusting

自动
Auto

轨道离地高度
Conveyor Height

900 ± 20mm

插件弯脚模组*5 
Lead Clinching Unit

/

联机信号接口
SMEMA


标配 
Standard Configuration
MES 对接*6 

MES Connection

标配
Standard Configuration

影像系统
Vision System

Mark CCD (Top)2
Component CCD (Bottom)2

供料器最大装载数
Max Stations

201立式编带
Radial Tape Feeder

10

218立式编带
Radial Tape Feeder

207立式编带折弯90 °
Radial Tape 90° Feeder

259立式编带
Radial Tape Feeder

20

254立式编带
Radial Tape Feeder

202卧式编带
Axial Tape Feeder

10

222管装
Tube Feeder

20

203管装
Tube Feeder

10

205散料
Bowl Feeder

8

托盘供料器
Tray Feeder

2

注:如多种类型供料器混合使用,则依实际情况确定使用数量
Remark:If different types feeders mixed using, the num. of feeders are depended on combination.

说明:

*1气源为大气压霜点:-17℃以下,微粒粉:粒径5μm以下,最高油分浓度:5mg/m3以下,另外机器安装时需要气源; 

*2根据使用条件会发生变化;

*3视乎不同元件;

*4标准机是链条,可以定制皮带;

*5选配弯脚模组会取代顶板机构,弯脚范围请和我司相关人员索取;

*6只提供原厂设定信息. 需要配合客户系统可定制(选配项)。

Statement:

* 1 Air should be atmospheric frost point: under -17℃, Power Particles: under 5μm, The highest Oil content: under 5mg/m3 . In addition, it need air when machine setup;

* 2 Changed by the using condition;

* 3 Depends on different components;

* 4 The standard machine is chain conveyor, but it can be customized as belt;

* 5 Lead clinching unit will replace the PCB supporting mechanism;

* 6 Only provided the original data format, the rest should be customized.